Integrated Granulation Line
Integrated Granulation Line
What Is Integrated Granulation Line
An Integrated Granulation Line (IGL) is a fully contained, multi-stage pharmaceutical processing system that combines all key steps of the wet granulation process, sifting, mixing, granulating, fluid bed drying, and milling, into a single, unified production station. Rather than operating each process step as a separate, standalone unit with manual material transfer between them, an integrated granulation line connects and sequences each stage within one contained environment, eliminating open handling, reducing contamination risk, and significantly improving process efficiency.
The F Plus IGL+ takes this concept further. Designed for pharmaceutical manufacturers working with complex formulations, potent compounds, or high-value products, the IGL+ delivers simultaneous multi-stage processing, isolator compatibility, and a compact footprint, making it equally suited for feasibility-scale development batches and contained commercial production. With GAMP5, CE, ATEX, and cGMP certification, and built-in data integrity features for regulatory traceability, the IGL+ represents a complete, future-ready granulation solution engineered for the demands of modern pharmaceutical manufacturing.
Why Choose the F Plus IGL+ ?
A fully contained, simultaneous granulation system engineered for high-containment, high-efficiency pharmaceutical production, from feasibility batches to commercial scale.
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Frequently Asked Questions
Questions before you begin?
It separates empty hard capsules, doses the formulation into the capsule body, rejoins the cap and body, and ejects the finished capsule with controlled fill weight and minimal manual handling.
Depending on the configuration, the machines can fill powders, granules, pellets, tablets, micro-tablets, combinations, and specialised liquid or semi-solid formulations.
A semi automatic capsule filling machine combines operator-assisted loading with automated dosing and closing. A fully automatic system integrates capsule handling and dosing for higher throughput and lower routine intervention.
Yes. The XTR Series is designed for high-throughput commercial encapsulation with advanced dosing, process monitoring, compliant controls, and changeover features intended to support production uptime.
Yes. Containment configurations can reduce operator and environmental exposure during capsule feeding, dosing, filling, and discharge for potent or sensitising APIs.
Yes. The Liquid Filler & Band Sealer is designed for two-piece hard capsules filled with liquid, semi-solid, or paste formulations, including oils, suspensions, and lipid-based delivery systems, with integrated band sealing for tamper-evident closure.