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CAPSULE FILLING MACHINES

R&D Solid

  • Output: Features a production range from 3,000 to 25,000 capsules per hour.
  • Format: Allows filling up to four sizes of capsules with a single format part.
  • Mobility: Equipped with caster wheels for easy movement within a facility.
  • Scale–up: Facilitates simple scale-up from R&D to pilot batches without formulation changes.
  • Experimentation: Diverse filling options widen the scope for lab-based experimentation.
  • Installation: Quick and easy to install and use anywhere in your lab environment.
  • Specifications: Size: 4 sizes per format | App: Powders, Pellets, Tablets, Soft gels & combinations.
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R&D solid

R&D Liquid

  • Output: Features a production range from 1,000 to 4,000 capsules per hour.
  • Sensors: Equipped with ‘no-capsule-no-fill’ sensors for precise operation.
  • Viscosity: Can handle formulations with a viscosity ranging from 5 to 2000 cps.
  • Purging: Includes a built-in nitrogen/inert gas purging system for product stability.
  • Capability: Facilitates filling of pastes, hot melts, and thixotropic solutions.
  • Protection: Supports the filling of oxygen-sensitive formulations.
  • Application: Capable of filling liquids, pellets, tablets, and combinations in liquid.
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R&D liquid

Automatic capsule loader

  • Auto Loading: Utilizes automatic capsule loading technology for a streamlined process.
  • Smart Investment: Low investment yet provides high output, ensuring a quick return.
  • Easy Operation: Simple to operate and manage, making it suitable for semi-skilled personnel.
  • Built Durable: Sturdy fabrication guarantees assured durability and long service life.
  • Maintains Powder: Features an automatic powder level maintaining system for consistent filling.
  • Capsule Range: Suitable for filling capsules from the largest size 00 to the smallest size 5.
  • Max Holes: 300 Holes.
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Automatic capsule

Manual Capsule filling machine

  • Simple Function: Functional design for simplified operation, delivering precise results with negligible rejection.
  • Easily Movable: Sturdy yet easily movable for flexible placement in your facility.
  • Quick Assembly: Can be easily dismantled and reassembled, even by unskilled labor.
  • Premium Contact: All SS contact parts are 316L quality; all other parts are hard chrome plated.
  • Excellent Value: Offers an excellent cost-benefit ratio for maximum budgetary efficiency.
  • Max Output: 60,000 Capsules/8 hrs shift
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Manual capsule filling machine image

SAF-SL

  • Loading: Features a semi-automatic loading station.
  • Filling: Features a semi-automatic filling station.
  • Versatility: Capable of filling capsules with powders and pellets.
  • Efficiency: Reduces operator workload.
  • Flexibility: Facilitates working on a wide range of products.
  • Compliance: Manufactured in India according to CE and GMP rules.
  • Specifications: Up to 20,000 to 25,000 capsules/hr | Capsule Size: 00-5.
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safe sl img

SAF-DL

  • Loading: A semi-automatic double loader capsule filling machine.
  • Application: Ideal for pilot-scale operations.
  • Versatility: High versatility within a compact footprint.
  • Changeover: Easy and quick capsule size and product changeover.
  • Filling: Capable of filling both powders and pellets.
  • Productivity: Ensures minimum downtime with higher productivity.
  • Compliance: Manufactured in India according to CE and GMP rules.
  • Specifications: Up to 25,000 to 30,000 capsules/hr | Capsule Size: 00-5.
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PF 200

  • Output: Features a high-speed capacity of 200,000 capsules per hour.
  • Compliance: Conforms to international cGMP guidelines.
  • Accuracy: Precise slug dosing principle ensures high fill accuracy.
  • Yield: Better yield due to low dusting and minimal wastage.
  • Changeover: Easy and quick capsule size and product changeover.
  • Operation: Easy to operate touch screen with optional IPC SCADA.
  • Safety: Smart in-built logic and alarms for operator safety.
  • Specifications: Size: #000 to 5 | App: Pellets, Tablets, Micro-tablets, Capsules, Soft gels & combinations.
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pf 200

PF 150

  • Output: Features a high-speed capacity of 150,000 capsules per hour.
  • Compliance: Conforms to international cGMP guidelines.
  • Accuracy: Precise slug dosing principle ensures high fill accuracy.
  • Yield: Better yield due to low dusting and minimal wastage.
  • Changeover: Easy and quick capsule size and product changeover.
  • Operation: Easy to operate touch screen (HMI / IPC SCADA optional).
  • Safety: Smart in-built logic and alarm for operator safety.
  • Specifications: Size: #000 to 5 | App: Pellets, Tablets, Micro-tablets, Capsules, Soft gels & combinations.
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pf 150

PF 90

  • Output: Features a capacity of 90,000 capsules per hour.
  • Compliance: Conforms to international cGMP guidelines.
  • Accuracy: High filling accuracy ensures a better yield with less powder wastage.
  • Changeover: Designed for easy and quick capsule size and product changeover.
  • Specifications: Size: #000 to 5 | App: Powder, Pellets, Tablets, Micro-tablets, Capsule-in-capsule.
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pf 90

PF 40

  • Output: Features a capacity of up to 40,000 capsules per hour.
  • Compliance: Fully automatic and cGMP compliant.
  • Accuracy: Engineered for high filling accuracy.
  • Validation: Optional compliance with 21 CFR Part 11 standards.
  • Design: Each segment consists of 6 holes for streamlined processing.
  • Safety: Features a fully closed turret assembly for maximum operator protection.
  • Specifications: Size: #000 to 5 | App: Powder, Pellets, Tablets, Micro-tablets, Capsule-in-capsule.
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pf 40

PF 25

  • Output: Features a production capacity of up to 25,000 capsules per hour.
  • Compliance: Fully conforms to international cGMP guidelines.
  • Accuracy: Engineered for high filling accuracy, resulting in better yields and less powder wastage.
  • Changeover: Designed for easy and quick capsule size and product changeover to minimize downtime.
  • Specifications: Size: #000 to 5 | App: Powder, Pellets, Tablets, Micro-tablets, Capsule-in-capsule.
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pf 25

XTR Series

  • Output: Features a max production capacity of 200,000 capsules per hour.
  • Precision: Utilizes patented XTR technology for extreme accuracy in the powder-filling station.
  • Dosage: Offers partial filling capability as low as 15mg for sizes 000 to 5.
  • Changeover: Engineered for quick mechanical changeover in under an hour.
  • Versatility: Supports powders, pellets, tablets, micro-tablets, soft gels, and combinations.
  • Yield: Ensures excellent capsule yield with minimal powder wastage.
  • Materials: Expertly handles sticky, fluffy, hygroscopic, and heat-sensitive powders.
  • Specialization: Ideal for low-dose APIs, including complex inhalation formulations.
  • Productivity: Maximizes uptime through minimal downtime and highly accurate weighing.
  • App: Low-dose APIs, Sticky/Hygroscopic Powders, Inhalation Formulations.
Model Output (max / Hr) No of Stations Holes Per Segment Capsule Size Standard Voltage Rated Power (kW) Net Weight (kg)
XTR 25 25,000 8 4 #00, #0, #OEL, #1, #2, #3, #4, #5 220/380/415V 3PH 50/60HZ Approx 4 900
XTR 40 40,000 8 6 Approx 4 1000
XTR 90 90,000 10 14 Approx 6 1000
XTR 200 200,000 10 26 Approx 12 3000
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xtr 200

Containment Series

  • Monoblock Structure: Constructed from SS316L, incorporating HEPA filters, rapid transfer port (RTP), glove ports, and precise dosing mechanisms, within a negative-pressure environment.

  • Contained Charging and Discharging: Provides secure handling for charging and discharging processes to maintain containment.

  • Wash-in-Place (WIP) System: Ensures through wetting of suspended particles in the pharmaceutical zone, for effective cleaning and containment.

  • Certification and Integration: Certified for handling highly potent and cytotoxic formulations (OEB Level 5) and can be integrated with check weighers, metal detectors, and de-dusters.

  • Operator Protection and Cleanliness: Ensure complete containment, thereby avoiding operator exposure contact OEL range of 1–10 µg/m³, protects the operational environment from residues, the facilities easy cleaning.

ModelCapsule sizeMaximum speedOEL
CONT. PF R&D00-53,000 capsules/hr1-10 µg/m²
CONT. PF 2500-525,000 capsules/hr1-10 µg/m³
CONT. PF 4000-540,000 capsules/hr1-10 µg/m³
CONT. PF 9000-590,000 capsules/hr1-10 µg/m³
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containment image

Liquid Filler

  • Sensors: Equipped with ‘no-capsule-no-fill’ sensors to ensure precise operation.
  • Viscosity: Capable of handling formulations with a wide viscosity range from 5 to 10,000 cps.
  • Purging: Features a built-in nitrogen purging system to protect sensitive products.
  • Versatility: Capable of filling liquids, pellets, tablets, micro-tablets, capsules, and soft gels.
  • Capability: Designed for easier filling of capsules with pastes, hot melts, and thixotropic solutions.
  • Stability: Supports the filling of oxygen-sensitive formulations through inert gas environments.
  • Efficiency: Engineered for significantly less waste during the production process.
Model Maximum speed Capsule size
LF R&D Up to 1,000 to 4,000 capsules/hr 00-5
LF-20 Up to 20,000 capsules/hr 00-5
LF-40 Up to 40,000 capsules/hr 00-5
LF-70 Up to 70,000 capsules/hr 00-5
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Liquid Filler

Band Sealer

  • Loading: Features a three-drum loading and orientation system.
  • Replenishment: Provision for both manual and automatic gelatin bath replenishment.
  • Viscosity: Option for automatic viscosity control and a gelatin recycling system.
  • Drying: Improved drying through dual blowers for both suction and discharge.
  • Efficiency: Ensures smooth and efficient capsule loading.
  • Flexibility: Offers high flexibility in general operation.
  • Control: Enhanced in-process control to maintain required viscosity and prevent gelatin wastage.
  • Management: Effective airflow management to assist in the drying of capsule seals
Model Maximum speed Capsule size
BS-70 70,000 capsules/hr 00-5
BS-40 40,000 capsules/hr 00-5
BS-20 20,000 capsules/hr 00-5
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Band Sealer

DE DUSTING AND POLISHING MACHINE

de dusting polishing machine
  • Chamber: Features a polishing chamber with a spiral brush.
  • Models: Available in two models viz DPM 100 (1000,000 capsule/hr) & DPM 200 (2000,000 capsule/hr)
  • Displacement: Provided with an air displacement unit.
  • Certification: All product contact parts are food grade certified.
  • De-dusting: Ensures effective de-dusting of capsules.
  • Cleaning: Ensures complete removal of dust from the capsule shell surface and prevents it from settling back.
  • Safety: Ensures safe handling of the product during opera
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CHECK WEIGHER CW-20

check weigher
  • Automation: Features fully automatic operation for sample collection, weighing, and reporting.
  • Design: Utilizes a format-free design that provides reliable results and flexibility in sampling.
  • Precision: Capable of weighing with an accuracy of +/- 1 mg.
  • Sampling: Sampling can be performed on a ‘time-interval’ basis or a ‘number of strokes/interval’ basis.
  • Monitoring: Conducts online sample check weighing of capsules of any formulation and dose.
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FILLED CAPSULE ELEVATOR UNIT

filled capsule elevator unit
  • Transfer: Moves filled capsules efficiently using specialized blower units.
  • Speed: Transfer speed of up to 200,000 capsule/hr
  • Automation: Transfers filled capsules automatically without requiring any manual intervention.
  • Range: Capable of conveying capsules of all sizes from #000 to 5.
  • Versatility: Does not require different format parts when changing between different capsule sizes.
  • Compliance: Designed to support full conformance to cGMP norms.
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METAL DETECTOR

metal detector 01
  • Detection: Features 100% online detection for continuous monitoring.
  • Sensitivity: High sensitivity to all metals, including non-magnetic stainless steel.
  • Quality: All contact parts are manufactured with SS316L or FDA-certified food-grade material.
  • Rejection: Ensures the highest quality levels by rejecting tablets and capsules containing metal traces.
  • Specifications: Output: 200,000 capsules/hr | Detectable Particle Diameters: Ferrous (0.3mm), Non-ferrous (0.4mm), Stainless steel (0.6mm).
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Empty Capsule Sorter Elevator

empty capsule sorter elevator
  • Output: Production speed is dependent on the connected encapsulation machine.
  • Automation: Integrates directly with encapsulation machines to automate the capsule loading process.
  • Performance: High speed allows the sorter to stay ahead of the encapsulation machine’s consumption.
  • Efficiency: Enables complete automation for smooth, uninterrupted facility operation.
  • Footprint: Designed with a small footprint to save valuable floor space.
  • Specifications: ECSE 100: Up to 100,000 capsules/hr | ECSE 200: Up to 200,000 capsules/hr.
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ProducT Transfer System

product transfer system
  • Capacity: Features a transfer capacity of up to 400 litres per hour.
  • Design: The blower is separated from the filling room to maintain a clean environment.
  • Hygiene: Ensures no spillage or dusting during the transfer process.
  • Filtration: Includes an additional filter bag fitted inside for enhanced performance.
  • Supply: Ensures a quick and constant supply of powder or pellets to the capsule-filling machine.
  • Specifications: Capacity: Up to 400 Litres/hr | Application: Powder & Pellet Transfer | Standards: cGMP Compliant.
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MCS FCS 100 / MCS FCS 200

fcs 100 mcs 100
  • Maintenance: Features a simple, cGMP-compliant design requiring minimal upkeep.
  • Quality: Effectively eliminates empty capsules, loose caps, and loose bodies to ensure 100% filled output.
  • Sorting: Removes diametrically distorted capsules and excess loose powder.
  • Versatility: Accommodates capsule sizes from 000 to 5 using specific change parts.
  • Construction: Built with SS-316L contact parts and specially plated aluminum for durability.
  • Design: Compact, small-footprint unit that is easily movable within the facility.
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Empty sorter ES - 100

empty sorter
  • Sorting: Removes all empty capsules and checks for loose caps or loose bodies.
  • Design: Compact dimensions featuring a simple sorting mechanism.
  • Quality: Ensures only filled capsules move further down the production line.
  • Integration: Can be accommodated in the capsule-filling line easily.
  • Maintenance: Designed for easy operation and maintenance.
  • Specifications: Compact Footprint | Application: Automatic Empty/Loose Capsule Removal.
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